Wechat:17720812054 Whatsapp:+86 13174506016 Email:David@batterymaking.com

Wechat:17720812054 Whatsapp:+86 13174506016 Email:David@batterymaking.com

Wechat:17720812054 Whatsapp:+86 13174506016 Email:David@batterymaking.com

Wechat:17720812054 Whatsapp:+86 13174506016 Email:David@batterymaking.com

Wechat:17720812054 Whatsapp:+86 13174506016 Email:David@batterymaking.com

5V 10A 256 Channel Grading Machine Capacity Range Machinefor Pouch Cell I. Equipment Configuration List No. Category Product Name Model Quantity Remark 1 Cell Grading Equipment Pouch Cell Grading Machine TMAX-XL6512LK-5V6A 1 set 256CH5V10A 2 Accessories Communication Accessories Communication cables / RJ45 plugs, etc. Several Suitable for on-site connection   II. Equipment Scope and Function 1) Equipment Application Scope: Mainly used for cell formation and capacity grading. It is suitable for specific cell types (cell size drawings provided by the user). Cell size: 170 mm × 70 mm (customization available for larger sizes).   2) Supported Test Functions: Constant current charging, constant current–constant voltage charging, constant current discharging, resting, etc.   III. Process Flow Diagram Manual loading → Send process step → Process completion → Manual unloading   IV. Equipment Description 1) Open-frame structure with four doors, 8 layers each, totaling 32 fixture trays. 2) Each tray holds 16 cells (16 channels), totaling 512 channels. 3) The equipment contacts the positive and negative poles of the cells for charge/discharge testing.   V. Environmental Requirements 1) Power supply: AC 380V ±10%, 50Hz ±5%, max cabinet input power: 20KW (512CH) 2) Ambient temperature: 0–40°C 3) Ambient humidity: ≤75% R.H (no condensation) 4) Environment: No strong vibration, no corrosive or flammable/explosive gases 5) ESD protection: Grounding required with independent grounding port Ⅵ. Technical Parameters No. Item Specification 1 Channel Control Mode Whole-machine start testing 2 Voltage Per-channel voltage range Charge: 10 mV ~ 5000 mV Accuracy ±(0.05%RD + 0.05%FS) Resolution 1 mV Minimum discharge voltage 2000 mV 3 Current Per-channel current range Charge: 10 mA ~ 10000 mA; Discharge: –10 mA ~ –10000 mA Accuracy ±(0.05%RD + 0.05%FS) Resolution 1 mA 4 Time Step time range 1–1000 min/step, accuracy ±0.1% 5 Data Save interval Δt: 1–999 min; ΔU: 10 mV; ΔI: 10 mA Statistics Open-circuit voltage, average voltage, working time, current, capacity, platform capacity per step; detailed curves and data for each step; number of cells in each capacity segment 6 Charging Charging modes Constant current (CC), Constant current–constant voltage (CC-CV) Cut-off conditions Voltage, current, relative time, capacity 7 Discharging Discharging mode Constant current (CC) discharge Cut-off conditions Voltage, current, relative time, capacity 8 Cycle Cycle measurement range 1–32 cycles Steps per cycle 16 9 Curve Display Current curve, voltage curve, capacity curve 10 Protection Software protection Power-off data protection; configurable safety limits: low/high voltage, low/high current, capacity upper limit Hardware protection Anti-reverse-connection protection module 11 Voltage & Current Sampling Four-wire connection 12 Noise Level < 75 dB (measured at 1000 mm) 13 Communication (Host PC) CAN communication 14 Data Output Excel, PDF, graphs 15 Accuracy Temperature Range 25 ± 3°C 16 Sorting Function Yes; supports hardware LED sorting and software sorting 17 Inspection Speed 9 s 18 Equipment Failure Rate ≤ 2% 19 Offline Protection Automatically pauses when communication is lost; resumes after confirmation via PC command 20 Appearance Color International standard warm gray 1C   Ⅶ. Equipment Appearance Item Description Equipment Dimensions   (For reference only, subject to the actual machine) Size (mm) L: 1600 mm    W: 550 mm    H: 1850 mm Cell Layout Cells are placed horizontally on trays. Material Loading Method Total 64 trays; each tray holds 4 cells; total machine capacity: 256 cells. Clamping Method Manual clamping Cooling System Air cooling with axial fans for heat dissipation   2. Clamp Clamp      

Wechat:17720812054 Whatsapp:+86 17720812054 Email:David@batterymaking.com

Automatic Production Equipment of Polymer Battery for Mobile Phone Battery Pack Production Line 1.Equipment Function Introduction The automatic production line is mainly used to complete the mobile phone battery pack production process. The process flow includes: 1)Polymer battery tab shaping , 2)OCV test,  3)Battery tab cutting, 4)Welding,   5)Double-sided adhesive pasting, 6)BMS bending,   7)Adhesive pasting and forming, 8)Finished battery testing;   9)FPC sponge adhesive pasting. According to the process flow and technical requirements, the pack line is connected by the following 5 equipment: (1)Automatic feeding + multifunctional machine; (2)Automatic laser welding machine; (3)Double sided adhesive tape + L-shaped nickel sheet bending + protective plate bending machine; (4)Automatic head adhesive machine.   2.Process Flow 3.Technical Parameters 1. Applicable Range of Battery Size (unit: mm): Length: 40-130mm (Excluding pole lug length) Width: 30-70mm Thickness: 3-10mm Lug length: 4-20mm 2. Environmental Conditions: Air Pressure of Air Source: 0.5 ~ 0.6 MPa Power Supply Voltage: 220V, 50Hz Total Power: ≤15kw Area Bearing Ratio: ≤500kg / M² Ambient Temperature: 5ºC-50ºC Humidity: 50% - 90% 3. Production Line Efficiency: ≥900pcs / h 4. Equipment Utilization Rate: > 98% 5. Product Qualification Rate: > 98% 6. The feeding and discharging directions of the equipment shall be consistent, and the tail of the electric core shall face the equipment operation surface. 7. Process Applicability: Applicable to soft pack batteries with the same process. 8. Meet safety production requirements, including product safety and battery safety. 9. Overall Dimension (Excluding assembly line): Wire body: 9200 (Long)*1200 (Width)*1900 (Height) mm Assembly Line Height: 900mm±50mm   4.Overall Equipment Layout and Equipment Workflow Description Overall Layout of Line Body: Note: the line includes 4 persons, one of whom is responsible for the laser machine protection board;  2 persons are responsible for installing the rubber shell;  One person is responsible for feeding, inspecting the whole line and replacing materials such as tape.   Function and Action Requirements of Single Equipment: (1)Automatic Feeding + Multifunction Machine: 1) Functional Action ① The battery is automatically loaded from the feeding tray to the assembly line of the feeding machine through the feeding machine, and the positioning cylinder is positioned; ② The shift manipulator grabs the battery from the loading machine assembly line to the multi-function machine feeding assembly line. The battery can be rotated by 90°or turned over at will; ③ The electric core enters through the feeding assembly line of the multi-function machine. After the electric core is positioned, it is grabbed to the feeding station of the rotary table by the feeding manipulator; ④ The rotary table rotates clockwise to enter the primary pole ear shaping station for pole ear shaping; ⑤ Rotate the rotary table clockwise to enter the test station, test the voltage internal resistance, scan the code and upload the data; ⑥ The rotary table rotates clockwise to enter the left tab cutting station to cut the left tab; ⑦ The rotary table rotates clockwise and enters the cutting station of the right tab to cut the right tab; ⑧ The rotary table rotates clockwise; Enter tab secondary plastic surgery, polar ear plastic surgery; ⑨ The rotary table rotates clockwise to enter the battery discharge station, discharge the battery, and grab it to the feeding line of the equipment; The cell rotates 90°and then turns 180°.   2) Technical Requirements ① Capacity (UPH): ≥1200pcs / h ② Equipment utilization rate: > 98% ③ Qualified rate: > 99.5% ④ Deviation range of pole lug cutting length: ±0.2mm ⑤ Cutter life ≥400000 times ⑥ Voltage test accuracy:±0.01% rdg. ±3dgt（According to the accuracy of the tester); ⑦ Internal resistance test accuracy:±0.5% rdg.±5dgt（According to the accuracy of the tester); ⑧ Misjudgment rate: it must be 100% in channel OK products and≤0.3% in channel ng products; ⑨ Scan the code of the cell, bind and upload the test data; ⑩ The material can be taken from the stacked plastic suction tray. The tray cannot be connected with the tray. The battery cannot be damaged during the reclaiming process. The empty tray after taking the material will be removed automatically and sorted into a stack; ⑪ Overall dimension (excluding assembly line): 2200 (Length)*1200 (Width)*1900 (Height) mm. ⑫ Material size: Note: The load of electric core loading lifting table is less than or equal to 40kg.  Name Length (mm) Width (mm) Thickness (mm) Remarks Suction Plastic Tray 270-420 mm 215-350 mm Stacking height of multiple layer...